STARTER (for 2.0 kW Type) > DISASSEMBLY

for Preparation Click here



1. REMOVE STARTER TERMINAL


    A202431

  1. Open the terminal cap.

  1. Remove the nut and the starter terminal.



2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    A198946

  1. Remove the nut and disconnect the lead wire from the magnet starter switch assembly.



    A202452

  1. Remove the 2 nuts that hold the starter magnet switch assembly to the starter housing.



    A202453E02

  1. Pull the magnet starter switch assembly while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever, and remove the magnet starter switch assembly.
    Text in Illustration 
    *1
    		Plunger Hook
    *2
    		Starter Pinion Drive Lever



3. REMOVE STARTER DRIVE HOUSING ASSEMBLY


    A202454

  1. Using long "TORX" socket wrench T30, remove the 2 through bolts.



    A202455

  1. Pull out the starter yoke and the starter commutator end frame together with the armature.



    A202456

  1. Remove the starter pinion drive lever.



4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    A202458

  1. Remove the 2 screws and starter commutator end frame.

    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame.



5. REMOVE STARTER BRUSH HOLDER ASSEMBLY


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  1. Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

  1. Disconnect the 4 brushes, and remove the brush holder.



6. REMOVE STARTER ARMATURE ASSEMBLY


    A202459

  1. Remove the starter armature from the starter yoke.



7. REMOVE STARTER YOKE ASSEMBLY


    A202461

  1. Remove the starter yoke from the starter center bearing clutch.



8. REMOVE STARTER ARMATURE PLATE


    A149624E01

  1. Remove the starter armature plate from the starter center bearing clutch.



9. REMOVE STARTER PLANETARY GEAR


    A087891

  1. Remove the 3 planetary gears from the starter center bearing clutch.